The system exceeds 1kW/kg! ZeroAvia releases high power fuel cell system for eVTOL

By using selective laser sintering (SLS) powder bed additive manufacturing technology, ZeroAvia is able to conduct high-speed design, manufacturing, and testing cycles, and quickly combine typical components or their functions into new integral structures. The key components in SuperStack Flex auxiliary equipment - anode, cathode, and coolant manifolds, thermal management, humidification, and air compression systems - have been reduced from over 200 to less than 100, with a weight and volume reduction of approximately 50%. The reduction in the number of components means that the system is lighter, more compact, more reliable, and has lower costs.

ZeroAvia recently announced that its highly customizable SuperStack Flex low-temperature proton exchange membrane (LTPEM) fuel cell architecture has achieved a specific net power of over 1.0kW/kg at the full system level, including thermal management systems, and has been successfully validated in a 150kW net power configuration created for an important customer.
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